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      PISTON RING DESIGN
      A Survey of information from research on piston rings and its application to design
      Publisher: Department of Trade and Industry
       Report No. T24 6623
      Curiously enough in all the long history of piston engine and compressor development, no basic understanding has been presented of the tribological conditions at the interface between the ring and cylinder, throughout the cycle of operation. This makes design from first principles in this area, difficult indeed.

      In 1967, the Committee on Tribology formed a Piston Ring Scuffing Panel to study the problem. The Panel recommended that the Ministry of Technology should encourage work directed towards an understanding of the basic phenomena. This recommendation was accepted and work is still proceeding under the auspices of the Department of Industry. Meanwhile, as the Committee on Tribology has always been most concerned that existing research knowledge should be compounded with current practice to produce better and readily and usable design information, it was decided to commission just such a conversion exercise on the literature of piston ring design.

      This demanded an organisation which was both knowledgeable in the mechanical and tribological aspects of ring operation and expert in the difficult data conversion process. The choice fell upon Michael Neale and Associates who had previously prepared for the Panel an excellent broad survey of ring scuffing problems*.

      This new survey relating to design, again emphasises the need for continuing work towards full understanding of the interface phenomena, so that the gaps in our knowledge can be sufficiently closed to make a fully detailed design method possible. Until that time, the Committee on Tribology commends this new contribution to those who design, develop, and use pistons, rings and liners, for engines and compressors.

      THE PRESENT METHODS OF DESIGN AND DEVELOPMENT OF PISTON ASSEMBLIES

      • Performance requirements; 

      • typical design arrangements and development methods; 

      • detail design and the piston and of the rings; 

      • choice of materials, 

      • coatings and finishes

      THE MECHANISMS OF PISTON RING OPERATION SUGGESTED BY AVAILABLE RESEARCH INFORMATION

      • Sealing and blow-by; 

      • the nature of the ring/cylinder contact; 

      • oil transfer and control; 

      • normal wear processes; 

      • scuffing and other running-in problems.

      • Materials, surface treatments and finishes.

      • The application to design of the available research information on the operation of piston rings and cylinder liners.

      order from: Neale Consulting Engineers Ltd. Cost: US$25

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