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    GEAR FAILURES

    2.0 Tooth pitting

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    Figure 2a
    Pitting in the dedendum of a helical gear
    Figure 2b -  
    Initial or corrective pitting of gear teeth. If there are surface profile errors in gears the pitting will tend to occur at any high spots. One typical error which arises on unhardened gears, due to tooth cutting with a non concentric hob, is split marking, where the teeth have bedding bands in the addendum and dedendum on one side and near the pitch line on the other

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    a: Gear teeth showing signs of pitting after a short time in service  b: The same teeth after one year in service c: Some improvement two years later d: Almost smooth after three years

    Main CharacteristicsThe operating surfaces of gear teeth suffer pitting when subject to excessive contact stress. With unhardened gears pitting often occurs as a bedding in action and provides a corrective process for misalignment and minor profile errors. Such pitting often heals and the gear teeth can become smooth again after further running. Pitting of this nature will tend to start during the first few hundred hours of running. If it is monitored at regular intervals its incidence can be followed. Initial pitting of this kind will decrease eventually with running time, while more serious progressive pitting, associated with continuous overloading will become steadily worse and probably lead eventually to tooth breakage.
    Because of the relative directions of surface sliding and movement of the contact load in gear teeth, which affects surface crack direction and propagation, pitting occurs preferentially in the dedendum of the teeth of both driving and driven gears.
    Cause 
    Note 
    Possible Confusion with
    Other Types of Damage
     
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