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    PLAIN BEARING FAILURE

    10. Manufacturing faults and Assembly Errors

    Click on photograph to enlarge 

     
    Fatigue damage to journal bearing (a) in line with incorrectly positioned feed hole partially drilled in back of shell (b)
    Main CharacteristicsA small patch of fatigue damage adjacent to the oil hole.  Photograph 'a'. Fatigue would be expected to occur at the position of maximum, not at the bottom of the bearing
    CauseExamination of the back of the bearing shell shows a partially drilled hole in line with the fatigue damage, Photograph 'b'. This was obviously a machining error that was discovered before the oil feed hole was completely drilled through. This has resulted in inadequate support of the white metal that has failed in fatigue.
    NoteThis was a main bearing from a reciprocating compressor, with sufficient alternating loading to cause the fatigue.
    Possible Confusion with
    Other Types of Damage
    While this is clearly a fatigue failure, the location of the fatigue patch suggests some abnormality.
    CommentThe back of the bearing shell should always be examined, particularly in cases of abnormal damage.