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    ROLLING BEARING FAILURE

    Lubrication Failures

      Lubrication failures index

      5.2 Rolling contacts
      There is a need to develop a satisfactory lubricant film at the rolling contacts; in the majority of cases this will be an elastohydrodynamic film, but in very heavily-loaded bearings it can be a film developed by reaction of extreme pressure additives in the oil. Failure to develop a satisfactory lubricant film gives rise to a smearing type of damage that is usually referred to as 'surface distress' (figure 5.2).

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    Figure 5.2
    'Surface distress' in deep groove ball bearing caused by breakdown of elastohydrodynamic lubrication film
    Main CharacteristicsA characteristic of both types of lubrication failure is that the temperature rises through increased friction loss in the bearing. This may allow a breakdown in lubrication to be detected before failure occurs, though if a lot of heat is generated sufficient thermal gradient may develop between inner and outer race (for example, on a rotating shaft, the housing usually provides a better heat sink for the outer than the shaft does for the inner race so that the latter reaches a higher temperature) to result in loss of internal bearing clearance, giving rise to a different failure mechanism ('Loss of Internal Clearance').
    Cause 
    Note 
    Possible Confusion with
    Other Types of Damage
     
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